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Planetary Robotics · Rocker-Bogie Suspension · Scientific Manipulation — 2024 — Present

LEAP-One Mars Analogue Rover

Planetary exploration rover engineered for rugged analogue sampling missions.

LEAP-One on the rocky ERC 2026 Mars yard with its robotic arm extended

ERC 2026, Kraków

LEAP-One during multi-terrain trials beside a boulder in Schmalkalden

LEAP-One / built by the HSM Aries student team

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[01] Mobility

Six driven wheels.

Botwheel BLDC hub motors on ODrive S1 controllers, 180 mm of ground clearance, one 25.6 V bus.

[02] Suspension

Passive rocker-bogie.

Geometry keeps all six wheels in contact while the ground refuses to stay flat.

[03] Manipulation

A 6-DoF arm.

An Igus ReBeL arm flips switches on the maintenance panel and lifts sample containers.

[04] Science

A 530 mm auger.

Deep sampling at 300 mm and below, cached on board for the science task.

[05] Mentoring

KK's part.

Identity, the website, and reviews on manufacturability, suspension and the electronic bay. The engineering credit belongs to the students.

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Overview

LEAP-One is an exploration rover platform engineered to traverse Martian analogue terrains, collect sub-surface geological samples, and operate autonomously over telemetry-constrained radio links.

Challenge

Maintaining continuous ground contact across steep slopes, jagged boulders, and loose sand while carrying a heavy 6-DOF robotic manipulator and sensitive scientific assay sensors.

Approach

Implementation of a refined passive rocker-bogie suspension system with individual hub-motor drives, distributing chassis mass evenly and preventing wheel slip without heavy active hydraulics.

Architecture

  1. 01

    Suspension: Passive rocker-bogie linkage distributing wheel ground pressure across obstacles twice wheel diameter.

  2. 02

    Traction: 6 independently driven brushless hub actuators with planetary reduction and slip-ring rotation.

  3. 03

    Scientific Manipulator: Multi-axis robotic arm with exchangeable end-effector for soil sample extraction and cache storage.

  4. 04

    Sensor Mast: Stereo depth cameras, 3D LiDAR scanner, and high-gain antenna mast.

  5. 05

    Autonomous Compute: Onboard NVIDIA Jetson edge compute executing local visual SLAM and obstacle cost-mapping.

Specifications

Drive Configuration
6x6 Independent Hub Motors
Suspension Architecture
Passive Rocker-Bogie
Scientific Payload
Soil Extraction & Deep Cache Container
Navigation Autonomy
Local 3D LiDAR SLAM & Terrain Costmap

Stack

Rocker-Bogie Mechanics · Brushless DC Actuators · NVIDIA Jetson · Stereo Depth Sensing · Velodyne LiDAR · ROS 2 Navigation

Attribution

Designed and built by the HSM Aries student team; industry mentoring and subsystem guidance by KK Achari.